As a Geek, I see power tools just a little different than most. I'm excited about the details and which ones have what makes sense instead of just which one is best for the ego. Sure, I like powerful. But I also appreciate it when someone just gets the balance of power and usability right.

Friday, December 30, 2005

Essential Air Tools

Air tools are a rather broad category. There are many, many types of air tools available, so what are the ones that everyone with an air compressor should buy? Well, I bought a compressor not too long ago and just happen to have my air tool wishlist in front of me. I'll add some suggested uses as well to make the list more informative.


Tire Chuck
One of the most basic air tools is a tire chuck. I know I personally don't like those 12v lighter compressors, so using my electric compressor for this task is much nicer. You can also pick up a needle for basketballs and footballs, or get the whole air tool accessory kit which includes most of the regularly used "simple" items.


Blowgun
Also called a blo-gun (I find it too trendy for a geek to use those "hip" misspellings), a blow-gun is great for cleaning dust and debris from just about anything. We use one here regularly to clean out the inside of our computers. It can create quite a mess if it hasn't been done for a while. I've also used one of these to blow up an inflatable pool for my son. It's sure a lot nicer than using the old fashioned manual method.


Brad Nailer
Brad nailers are great for those small woodworking projects. Simple things like a shelf or trim around the door, window or baseboards are all great uses for a brad nailer. I personally use the Unicatch UB1832 since I don't do it professionally. We've got a few hundred left, so don't delay if you want a great deal on a decent air tool.


Impact Wrench
It doesn't get more manly than impact wrenches, unless you get a jackhammer. But, an impact wrench is a much more portable macho tool. Impacts are great for working on your car or truck. They install bolts with minimal effort and are great for mounting and removing wheels. It's like Nascar in your own garage!


Polisher
Pneumatic polishers are awesome for buffing the car. It can also be used for polishing stone, marble counter tops, etc. It has more to do with the bonnet you choose than the tool itself. Besides being great for areas where you don't want to use electric power, they sound really cool. Whirrrrrrrr!


Ratchet
Got a spot where you want to use a ratchet wrench or open ended wrench but can't turn the handle enough to loosen anything? Get a pneumatic ratchet and just press the button. These are also great for cars. Have you noticed an automotive theme building in this article?


Stapler
Staplers sound simple, right? Well, pneumatic staplers are a little more complicated. They're not for paper (with the exception of tar paper when doing roofing). They can be used in applications such as carpet and upholstery installation, roofing, and siding. Not exactly automotive, but it is a cool air tool category none the less.


Other candidates include:
Pneumatic chippers, coil nailers, cutting tools, punches, grinders , screwdrivers, drills, sanders, spray guns, and framing nailers are all great ones that aren't necessarily for everyone. I'll stick with my cordless drill and leave the pneumatics for people that have more of a need than I for cool pneumatics. I also shouldn't be doing much framing... that's not geeky. Maybe if I were framing a server room for my basement... ;-)

Don't forget the fittings, teflon thread sealing tape, hoses and other accessories. They make your air tool experience complete.

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Thursday, December 29, 2005

Bosch's Upcoming Lithium Ion Tools

I came across a press release about the upcoming Bosch Lithium Ion cordless tools and thought it was interesting. As I discussed in a previous post about the Makita LXT cordless, they're taking the weight advantage and slightly more power approach, while others are going with the biggest numbers on the block approach. The technologies are varying from 18V to 36V, which is an "All your eggs in one basket" type of a philosophy. Bosch, being a German company, doesn't usually gamble.

Bosch Power Tools and Accessories announced the launch of two distinct new Lithium Ion cordless power tool lines - 10.8 and 36-volts - powered by Litheon, the industry's most advanced Lithium Ion battery technology.
How smart! If high voltage takes off, they've got it covered. If low weight is the way people decide to go, that's also covered. Where it starts to get really interesting is their choices of tools for each voltage.
New 36-volt tools include a one-inch Bulldog rotary hammer in early 2006, followed by a drill/driver, hammer drill/driver, reciprocating saw, circular saw and more near the end of the year.
I can see a rotary hammer needing the power. The drill/driver probably doesn't need as much as the 36V will afford it, the recip saw would be overkill in my opinion, but the circular saw could be great. So what does that leave for the lower voltage?

A 10.8-volt Pocket Driver and 10.8-volt I-Driver will also launch in early 2006, followed by more tools later in the year.
A pocket driver and an I-Driver. Ok, so a pocket driver should be similar to this Metabo driver (I'd include a link to the IXO series Lithium Ion tools, but they told us we can't sell them right now), but what is an I-Driver? I-Don't know. A google search only tells me that it is an open source project on sourceforge, so we're left to wonder. The other thing I could find was referencing a car from the late 50's and early 60's. No clues there.

I guess I'll wonder with the rest of you until our Bosch rep sheds some light. Early 2006 isn't that far off.

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Wednesday, December 28, 2005

Cheap Cordless Tool Shortcomings

I've seen lots of cordless power tools lately that are under $50. We even sell some. But what that makes many people wonder is what are the shortcomings? Are the more expensive tools really that much better?

Gears
Gears are one of the places many cheap tools are lacking. Many are plastic or nylon, making them lightweight and cheap but lacking durability. That's what I call disposable.

Batteries
Batteries can be made inexpensively by using lower ratings. The smaller cells typically have the ratings measured in mAh (milli-amp hours) instead of Ah (amp hours). The difference is a factor of 1000, so 800 mAh (like many inexpensive tools) is much less than a 1.7 Ah tool. The result is a battery that doesn't last as long on a charge.

Chargers
The main place that cheap cordless tools lack is in the charger. A decent charger, such as a Makita DC1804, will run around $50 by itself. Why is that? The most expensive part of a charger is the protection circuit. This protects the charger in the event of a bad cell in the battery. Cheap cordless tools don't have a protection circuit.

Who cares?
The answer is that anyone buying a tool that they expect to last longer than a battery should. Once a battery cell goes bad and it gets placed on that charger, the charging circuit gets literally fried. If you, as most people do, spend weeks to find a source to buy a replacement charger in this situation, it will get fried just as soon as you put your dead battery on the charger. At this point, you've got 2 fried chargers and a bad battery. You'll need to buy another charger and another battery now to get it working. This tends to lead to practicing 4 letter words as you throw things in the trash.

Why should you pay more?
Simply because it will cost less in the long run. The batteries will do more work per charge, the tool won't break as easily, and replacement parts are much easier to find. The "I'm not going to use it much" argument doesn't hold up, either. The less a battery is used, the more likely it'll get drained and sit around, which is one of the main causes of bad cells. Do yourself a favor and spend a little extra.


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Tuesday, December 27, 2005

Heat Guns

For some unknown reason, David and I both use the Makita HG1100 as our benchmark and our common search item for testing. If it doesn't come up when we search on our site, the index and search algorithm isn't any good - back to the drawing board.

But why is it the tool of choice for us geeks?

Well, it's just incredibly useful and fairly inexpensive. Heat guns can be used in projects such as replacing glass in a window, shrink wrapping DVD's and CD's, stripping paint, thawing frozen pipes, loosening tile, remelting adhesives and perfectly applying heat-shrink tubing. Besides, we always seem to have a lot in stock, so we like seeing the "Currently ## in stock". It was popular this holiday season, so we're out right now. However, we can still drop ship them with only a 1 - 2 day delay over us shipping them from our warehouse.

I remember as a kid having to scrape the chipping paint off of the side of the house. Then my parents got a heat gun and it was suddenly fun to scrape paint. The way it would bubble up and then just seemingly melt off in long strips with my scraper, all the way down to the bare wood, was really fun compared to just scraping. The real trick was going just slow enough it would start to bubble, yet quick enough that it didn't start to burn. That's a delicate balance to maintain, but it didn't take long to get it perfected. Luckily we have steel siding on our house, so I won't have to do much scraping for a long, long time.

Matt used a heat gun as a manager at a video store for selling the used movies. I hadn't ever really thought about how they did that, but once he said a heat gun it was much clearer to me. The clear plastic just needs a little heat and it clings and shrinks to the object it's been wrapped around. Returned music and videos at some stores get that same treatment for reselling.

I'm going to be remodeling our bathroom here soon, so I'm thinking I'll pick one up so I can soften up the adhesive that was used on the wall tile. A few are loose already, so that'll be my starting point. It should go rather quickly with the heat gun. On top of that, with all the other cool uses I'm sure it'll get used more than just this one project, so I shouldn't get too much grief from my wife for buying it. Anything under $100 isn't all that bad for a professional grade power tool if you ask me.

I'll post some pictures of how the project goes when I get some tile peeling off. Until then, you can learn about the rest of our heat guns. There are 10 to check out, so if we're out of one we should have another. I just like the Makita because it can do a cool 250 degrees and up to 1100 degrees for a reasonable price. For almost twice as much, some go as low as 90 degrees, but I'd find that much harder to justify for just a few around-the-house type projects.

Happy heating!

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Monday, December 26, 2005

What is the laser for?

So I'm sure you've seen commercials with the lasers on miter saws and circular saws. We carry many models now that have them as well. But the question is this: What are they really for?

Does it really help you cut straight to follow a line that the tool you're using creates? According to one circular saw manufacterer's ad, you can cut "Laser straight lines". Well, if you're capable of keeping it perfectly straight the whole way, then yes. Otherwise, you'll need to try to match up a laser line with a penciled line anyway. Besides which, the way many are mounted they're only 100% accurate for 90 degree cuts and can go out of adjustment pretty easily. It can also be a safety hazard since most require the blade be spinning to turn on. Well, if you have a mark and want to adjust the line, you're talking hazard for sure. Some miter saws even send the laser straight towards your eyes if you're looking below the saw at all.

The Makita LS1013L solves a few of these issues for a miter saw. There is an independent switch which turns the laser on without running the blade. It also has a selector for deciding to mark left or right side of the blade for the flush cut. There is no adjustment, just a selection. What an improvement. In fact, out Makita reps get rather testy if the word "adjustment" is used about this saw. That implies that you have to do something to get it right. This is a selection, not an adjustment.

The other issue this saw has worked out is the angle accuracy. By using a dual rail and dual linear ball bearings, which some of their competitors don't, combined with machined plates for the arm and base, the laser is accurate regardless of the angle used.

However, that still doesn't answer the real question: Why is it there?

Well, the answer is that one company put it on their saw as a gimmick, and it started selling because of that gimmick. Rather than educate people that it doesn't lead to more accurate cuts and the reasons why, the miter saw manufacturers are all adding them and trying to increase the accuracy of the beam. For the average homeowner, they're not bad but slightly less accurate than measuring twice and lining it up manually. For a skilled pro, they're a hinderance. Either way, people still want them.

Now that I've totally made a mockery of the technology, I will add that I still want one of the Irwin Miter Saw Laser Add-Ons for my Makita cordless miter. I'm a geek, so electronic toys just make me smile. Even electronic safety hazard toys make me smile. Besides, I'm usually only building stuff for myself so accuracy isn't as important for me. But I've still got to figure out if it'll work on a 7-1/2" blade or not. It lists many sizes, but that one isn't included. Where's a rep when you need him? ;-)

Sunday, December 25, 2005

Christmas Day.

It's Christmas Day. That seems like a great day to say thank you to our loyal customers for making this our best holiday season yet. Hopefully you got what you wanted, but if not we still have some inventory left. Oh, and when you go to assemble that great new toy you or your loved ones got this holiday season and realize the tool you need is broken, make sure to head over to Tool Parts Direct to get what you need to fix it.

Enjoy the holiday, and we'll talk to some of you via phone on Tuesday I'm sure.

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Saturday, December 24, 2005

Reciprocating Saws

Reciprocating saws, also known as sawzalls, are a very useful tool. They can cut most anything you want, from 2x4's to steel studs. Depending on the blade and your skill level, you could make just about anything with one. It can be used similar to a jig saw or for demolition. That's just an awesome tool. Oh, and they can be used to cut cars in half. That's just cool. This one was cut with a Lenox blade and a Milwaukee V28 cordless recip saw at our annual tent event last summer. It took just 1 minute and 45 seconds to cut this car in half. What an awesome demonstration of cordless technology.

Many of these saws have an adjustable shoe. My Makita JR180DWD has one, but I never understood why. When Makita was demonstrating their new LXT model for us (it will be available soon), they explained the logic behind making the shoe move. Quite simply, this allows you to use different parts of the blade when cutting to extend blade life. It can also be used to limit the depth of a cut, but that wasn't the original reasoning behind the adjustment.

Now that I understand the reason for having an adjustable shoe, I'll probably be using it a whole lot more. The Makita models are, for the most part, a tool free shoe. Many of the others are getting there, but some still require a wrench to adjust the shoe. With the reasoning behind moving it, I can't imagine a wrench would be a good way to go.

I also now understand why so many people call asking for parts for the Makita JR3000's shoe. Unfortunately, that part has gone through almost 14 variations during the product's lifetime. That's why we have a note on our site to take it to a Makita Service Center. Makita won't even help you over the phone with those. They require seeing it to determine what the correct parts are. At this time, we have a few of the JR3000VX1 left, which includes a free pair of gloves. It's been a great tool, which is why it's been so long in existence without moving to a new model.

Currently, the only way to get the Makita LXT Recip Saw is to buy the LXT 4 piece kit. There is a rebate until March to get a free recip saw with that kit. For the price, that's an awesome deal. If I didn't have a kit already, I'd be jumping all over it. But I don't use them enough to justify spending that much for a new one.

For an electric recip saw, my preference is the Porter Cable Tiger Saw. The rotating handle is just cool. As a geek, I like toys like that. It becomes very comfortable in some applications when sideways. Other times, up and down is more appropriate. The rotating allows you to decide based on the job. It also has a keyless blade change and shoe adjustment. Again, very cool and well worth the additional few dollars over some of the lower end models.


My next project is going to be building a desk similar to this producer's station. I'll be cutting an aluminum rack for my equipment to mount on each side. I'm sure I'll be able to use my recip saw for that, and I'm looking forward to it. I'll also get to use my circular saw, miter saw, jigsaw, brad nailer, air compressor, and my drill - both as a drill and as a driver. I'll be sure to post some pictures when I have it completed. I don't know too many geeks that build their own desks. I guess that makes me a unique geek.

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Friday, December 23, 2005

Makita LXT Lithium Ion Cordless Tools

Makita has introduced their LXT line of power tools recently. I already own their largest 18V cordless kit, so it hasn't been a temptation until I learned a whole lot more about them.

First, these aren't simply 18V cordless tools with Lithium Ion batteries. These are completely redesigned for usability and durability. Makita's goal was to reduce weight while keeping the same or better performance, and I'd say they were pretty successful.

More Power
Wanting more power isn't new. This is how Americans buy power tools. Unlike the European market, we want larger numbers. More amps must be a good thing on that recip saw. More Amp Hours must be great on that battery. More torque is the way to buy an impact driver.

Well, in the European market, fewer amps is a sign of efficiency. Work done is the measure of a battery. Torque is a consideration, but there is a limit. Most of the impacts and drills on the market today could break your wrist if you're careless, so why would you need more power?

So, in keeping with the American tradition of more power (insert Tim the Tool Man laugh here), Makita changed their motors to give more power, but also more control and durability. For those who aren't familiar with the history of DC motors, allow me to relate that to you.

In the beginning (meaning until the mid 90's), there were can motors. These were simple, self contained motors that you just replaced as a unit when they failed. They were fine (some manufacturers, especially homeowner grade, still use these), but an entire motor is costly to replace when you're using it regularly. They do all eventually wear out, you know.

The next step was to give that can motor external brushes and add in a ball bearing instead of a sleeve. This wasn't until the mid 90's, but it was a huge improvement. Now, users could replace the brushes without the entire motor needing replaced.

The next step was around 2002 when the 2 piece motor was introduced. This made an armature and a housing that could be replaced individually as well as having ball bearings on each end, although some manufacturers only use a single bearing. Now we're getting much cheaper to repair.

Finally, the LXT line is Makita's first line with what is known as a 4 pole motor. On a standard motor, there is a North and a South magnetic pole, so power is generated ever 180 degrees of turn. With a 4 pole, there are 2 North and 2 South, so power can be generated every 90 degrees of turn. This means a motor can be lighter, but you'll still end up with more power.

Lower Weight
Why would big, mean tool toting construction workers care about a couple of pounds of weight? Simple. If you're driving screws above your head all day, a 4 lb. tool is much more comfortable than a 6 lb. tool. This was a real goal of moving to Lithium for most of the manufacturers, as the Lithium cells were much lighter than Nickel Cadmium or even Nickel Metal Hydride batteries. Add the 4 pole motors I already discussed above and there was a significant weight difference between the LXT and previous 18V offerings from Makita.

More Work
Nobody wants to do more work, right? Well, that means you should let the tool do more work for you. But that's not quite what this means.

How much work can you do in one charge? Well, these new LXT tools do more per chage than a Ni-CD or Ni-MH tool. Now, add to that the fact that they can charge up to 1400 times and you've got a battery that does 280% more work than your previous batteries at only a slightly higher cost. Very cool. Very cool indeed.

Better Engineering
Makita wasn't the first to come out with a line of Lithium Ion tools. Milwaukee beat them to the punch, at least in the US. However, Makita took their time to do what they felt was right in creating these tools.

Milwaukee wanted the ultimate in power - rivaling most of their corded tools. That's why they went with a 28V system. They felt that keeping the weight the same and increasing the power would be the way to best fit the American market. As I said above, we tend to buy based on bigger numbers and not based upon what we really need.

Makita, on the other hand, wanted to make something more on the pracital side and not so much on the ego side. Their 18V system is much ligher and tends to have the power to do most anything that a cordless needs to do.

Milwaukee isn't alone in this quest for more power. DeWALT has announced that they're going to be launching a 36V Lithium Ion system. Bosch is going to launch a 32V system. Hitachi and Panasonic both appear to be doing 18V systems. Makita is also going to be bringing out 12V and 14.4V Lithium down the road. It'll be interesting to see which catches on.

The other note that I made on the engineering side (along with the 4 pole motors and common sense approach) was the charging system. This is what's really tough with Lithium Ion and, to a lesser extent, Ni-MH (Makita was the only one I know of to do Ni-MH for most of their line world-wide).

Milwaukee has sealed their batteries completely to keep dirt and particles out, which is great for keeping clean contacts. However, to get the best possible charge an even temperature within a set range is required. If the batteries are too hot, they simply wait a bit, then try charging until it gets too hot again, pause, then charge more. This can be rough on the batteries. Cold is equally as hard to charge in, so they normally draw some juice from the battery until it heats up enough that it'll accept a charge.

Makita, wanting to do things how they saw right, added most of the technology to the charger instead of the battery. Their batteries have an air-channel all the way around, but the ends are sealed to keep contaminants out. This creates for a more even temperature across all batteries, allows them to blow cool or warm air around the batteries for charging, and in general makes for a more common sense approach to batteries. The batteries are what will need replaced, not the chargers, so putting the technology in the charger saves expense when you have to replace the batteries.

The other thing they did was to make the drill / driver a 3 speed. Most tools just have a high / low setting, but this one has a middle speed as well. DeWALT uses a 3 speed on a few of their cordless models, but 2 of the speeds are pretty quick. Makita realized that most of the time you need a different speed to get more torque, so they have a 0 - 300, 0 - 600 , and a 0-1750 setting. That means you can really control the low RPM speeds, but the fast "Drill this little hole" or "Drive this screw" which doesn't need the control has a setting as well. I thought this was very well planned and implemented.

Improved Ergonomics
Makita realized that by lowering the weight, the balance of the tool has changed. They also realized that by not having a "Pod" style battery (where part sticks into the handle of the tool), they could make the grip shape and size change. The result was actually rather nice. I was impressed by the feel of the handle. It seemed very natural and very well balanced. Even when drilling with a 12" long, 1/2" bit into the end of a 4x4, it was manageable with one hand. That was a nice change. Using two hands, it worked remarkably fast.

Conclusion
If I didn't already own the biggest, baddest 18V Makita cordless kit run with 18V Ni-MH batteries and the 18V sliding compound miter that they used to make, I'd be seriously tempted to buy an LXT kit. Even owning that, I still find it tempting. Makita has done a great job of creating these tools, and I've got to give them credit on doing it with a very, very good common-sense approach. Now we'll just have to wait and see if people want the bigger numbers (Voltage) or if they took the right approach for marketing to the US population.

If you'd like to learn more about battery technologies, Matt has written a great article titled "Cordless Tool Batteries - A Primer" that I'd recommend.

* The opinions expressed here are mine based upon product training I have recieved from our vendors. I am, after all, just a geek.



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